Design of recipe as per available quality of raw materials
Changes as per weather and raw material variations
Recipe design as per required strength and density
Cost benefits with raw material variations for required strength and density.
Recipe for Fly ash allied products slabs and panels
Monitoring process management at sections
Process control techniques and checklists
Process manual and section monitoring formats
Identification and troubleshooting on process variations
REJECTION ANALYSIS AND CONTROL TECHNIQUES
Rejection Analysis and types
Identification of reasons
Control techniques using chemicals,machine modifications,process variables etc.
LAB SET UP AND TESTING PROCEDURES
List of equipments
Raw material and final product testing methods
Training to one lab personnel on LAB
FINAL PRODUCT STABLISATION WRT STRENGTH AND DENSITY
Consistency on final product strength and density
Methods for quality product consistency on appearance and surface finish
OPERATIONS AND TRAINING
Operational Procedures to achieve economy of prod.
Capacity utilization techniques
Steam and Energy conservation
Training to personnel on self motivation and man management
Recruitment screening of top official manager
Automation and Engineering
Indigenous solutions to imported machines like mixing panel, cutter ,pumps cranes and autoclaves.
Automation at autoclaves, mixers, unloading and other sections of plant.
Agitator and pump designs to achieve homogeneous mixing and efficiencies
Capacity utilization and enhancements